OozeChem stands as one of the premier chemical manufacturers in Gulf, specializing in high-quality Extruded Activated Carbon solutions for diverse industrial applications. As trusted chemical suppliers in UAE and leading providers among chemical industries across the Middle East, OozeChem delivers comprehensive chemical services with unmatched reliability. Our commitment to excellence has established us as a reliable supplier in Gulf, serving clients throughout the region with superior-grade Extruded Activated Carbon products designed for optimal performance and long-lasting efficiency.

What is Extruded Activated Carbon?

Extruded or Pelletized Activated Carbon   is a cylindrical form of activated carbon with uniform diameter and exceptional structural integrity. This unique configuration combines high adsorption capacity with superior mechanical strength, making it ideal for applications requiring continuous operation and high flow rates. The extruded form provides consistent pressure drop characteristics, excellent bed utilization, and minimal attrition compared to other activated carbon forms.

Technical Specifications – Extruded Activated Carbon

Key Features & Advantages

Superior Structural Integrity 

 The extruded manufacturing process creates uniform, cylindrical pellets with consistent dimensions and high mechanical strength, reducing breakage and dust formation during handling and operation.

High Adsorption Capacity 

 Engineered with extensive micropore and mesopore structure, providing exceptional surface area for maximum contaminant removal efficiency across various molecular sizes.

Low Pressure Drop 

 Uniform cylindrical shape ensures optimal flow characteristics and minimal pressure drop in packed bed systems, reducing energy consumption and operational costs.

Extended Service Life 

Superior hardness and abrasion resistance result in longer operational cycles, reducing replacement frequency and maintenance requirements.

Excellent Regeneration Properties 

 Can be effectively reactivated through thermal or steam regeneration, maintaining 85-90% of original adsorption capacity after multiple regeneration cycles.

Chemical Resistance 

Stable performance across wide pH ranges and resistant to most industrial chemicals and solvents.

Consistent Performance

Uniform density and pore structure ensure predictable adsorption characteristics and reliable performance throughout the service life.

Applications of  Extruded Activated Carbon

Water Treatment Applications

Municipal Water Treatment

Removal of chlorine, chloramines, taste, odor, and organic contaminants from drinking water supplies, ensuring compliance with international water quality standards.

Industrial Process Water

Purification of process water for pharmaceutical, food & beverage, electronics, and chemical manufacturing industries requiring ultra-pure water specifications.

Wastewater Treatment

Advanced treatment of industrial wastewater for removal of organic pollutants, color, and toxic compounds before discharge or recycling.

Air Purification & Gas Treatment

Solvent Recovery Systems

Efficient capture and recovery of valuable solvents from industrial exhaust streams, reducing emissions while recovering reusable materials.

Air Pollution Control

Removal of volatile organic compounds, odors, and hazardous air pollutants from industrial emissions to meet environmental regulations.

Gas Purification

Treatment of process gases for removal of impurities, moisture, and contaminants in chemical processing, petrochemical, and refinery operations.

Industrial Processing Applications

Catalyst Support

High-surface-area support material for various catalytic processes in chemical manufacturing and petrochemical operations.

Gold Recovery

Selective adsorption of gold and precious metals from cyanide solutions in mining and metal recovery operations

Pharmaceutical Manufacturing

Purification of pharmaceutical intermediates, APIs, and final products to meet stringent purity requirements.

Performance in Gulf Region Conditions

OozeChem’s Extruded Activated Carbon is specifically tested and optimized for the challenging environmental conditions prevalent in the Gulf region:

High Temperature Stability

Operating effectively in ambient temperatures exceeding 50°C, maintaining structural integrity and adsorption capacity throughout seasonal temperature variations. Thermal stability up to 400°C allows for high-temperature regeneration without carbon degradation.

Humidity & Salinity Resistance

Exceptional performance in high-humidity coastal environments with superior resistance to salt spray and corrosive atmospheres. The extruded structure maintains integrity even under varying humidity conditions.

Dust & Contaminant Tolerance

Engineered to handle high dust loads and challenging feed streams common in Gulf industrial operations. Superior particle retention prevents premature fouling and extends operational cycles.

Chemical Compatibility

Resistant to aggressive chemicals and varying pH conditions encountered in regional industrial processes, ensuring consistent performance across diverse applications.

Regeneration & Reactivation Process

Thermal Regeneration

Temperature Range: 800-900°C under controlled atmosphere conditions
Duration: 12-24 hours depending on contamination level and carbon volume
Atmosphere: Steam and controlled combustion environment
Capacity Recovery: 85-90% of original adsorption capacity

Steam Regeneration

Temperature Range: 100-150°C with superheated steam
Duration: 4-8 hours for volatile contaminants
Advantages: Lower energy consumption, suitable for volatile organic compounds
Applications: Solvent recovery and VOC removal systems

Benefits of Regeneration

• Reduces operating costs by 60-70% compared to replacement
• Environmental sustainability through carbon reuse
• Maintains consistent performance characteristics
• Extends total carbon life up to 10-15 regeneration cycles

Handling & Storage Guidelines

Storage Requirements

Store in original sealed packaging in clean, dry warehouse conditions away from direct sunlight and moisture. Maintain storage temperature between 5-40°C with relative humidity below 80%. Ensure adequate ventilation and separation from incompatible materials.

Handling Precautions

Use appropriate personal protective equipment including dust masks, safety glasses, and protective gloves. Handle in well-ventilated areas to minimize dust exposure. Employ proper lifting techniques and mechanical handling equipment for bulk quantities.

Safety Measures

Extruded Activated Carbon is generally safe when handled properly. Avoid creating dust clouds during transfer operations, ensure adequate ventilation, and maintain good housekeeping practices to prevent accumulation of carbon dust.